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Laser Fusion Splicing

SMARTSPLICER 1.5™

Description

The SMARTSPLICER™ 1.5 is a more portable version of the industry-leading SMARTSPLICER™, an advanced laser fusion splicing and glass processing system designed for the production of high power and sensitive photonics components of various kinds. It features a powerful and clean laser heat source that enables completely contamination-free and localized glass melting and shaping with low maintenance requirements and no need for consumables such as process gas, filaments or electrodes.
It has several improved features including a viewing window to allow users to safely view the process as it is happening in addition to the existing capability of monitoring by camera. The new autofocus camera enables the SMARTSPLICER™ 1.5 to operate with less operator involvement providing crisp and clear images. There is also an optional fiber spool attachment on the top of the machine.
As with all SMARTSPLICER™ products, it includes precision beam shaping optics – based on the patent-pending Axicon Splicing™ technology – converts the CO2 laser beam into an annular shape that spans the geometry of the fiber or optical component under processing. This way optical power is distributed symmetrically and evenly to the defined processing area.
The diameter of the laser ring can be controlled by software along with other vital process parameters. This makes the SMARTSPLICER™ easy to configure and optimize for different fiber diameters and glass processing operations. These include splicing of single and multimode fibers as well as gradient index and photonic crystal fiber, fiber to end-cap splicing, tapering and the manufacturing of high power fiber laser components such as mode field adapters and pump combiners.

Technical Data
Heating source
Ring formed CO₂ laser beam
Laser safety
Emergency laser cut off
Class 1 laser system
Optionally configured to Class 4
Laser beam shaping
Laser ring focus and diameter directly controllable by operator
Laser beam control
High power stability
Optional feedback system can be equipped
Applicable fiber diameter
80 μm to 2500 μm
Typical splice loss
< 0.1 dB
Typical splice strength
Same as original material
Applicable end cap diameter
1 to 60+ mm
Cameras
Two side view cameras for aligning processes
Field of view: 2.68 mm horizontal & 3.56 mm vertical
Optional bottom view camera for end cap alignment
Optional end view camera for PM and PCF fiber alignment
Measurement capabilities
Measurement of processes and final component with cameras
Force sensors for process control
Optional additional measurement equipment
Tool Holders
NYFORS fiber holders (optional)
End cap holders (optional)
Rotators for PM or PCF fibers (optional)
X/Y stage resolution
0.02 μm
Maximum Z travel Length
180+ mm
Z travel resolution
0.4 μm (optional 0.025μm)
Maximum taper ratio
1:10
Taper speed
Typically 2 mm/sec
Device control
Complete control with built in computer and specialized software USB connection
Optional network capabilities
Optional PCI-express cards
Electric power
100 - 240 V AC
CO2 laser system for fiber splicing and glass processing
  • Fittings mounts for an optical table or sits on a work table
  • Better portability than original SMARTSPLICER™
  • New viewing window to watch during processing
  • Autofocus cameras reduces operator involvement
  • Patent-pending Axicon Splicing™ optical beam shaping technology for uniform and highly precise annular laser power distribution
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Related products
SMARTSPLICER 1.5™
CO2 laser system for fiber splicing and glass processing
  • Patent-pending Axicon SplicingTM optical beam shaping technology for
    uniform and highly precise annular laser power distribution
  • For cladding diameters up to 2.5 mm
  • No consumables such as process gas, filaments or electrodes needed
  • Vertical operation for Gravity SplicingTM, or horizontal operation
  • User-friendly design with intelligent tool holders

SMARTSPLICER™

High precision large diameter fiber cleaver
  • Fully automatic
  • Low cleaving angles < 0.5 degrees
  • Very flat end faces
  • Operator independent
  • Designed for production and laboratory environments
  • Automatic fiber waste collection
  • Long-lasting diamond life
  • PC controllable

AUTOCLEAVER LDF™

For 230-1000µm cladding
Organizing tool for loading fibers into capillaries
  • Works with a broad range of fiber quantities and fiber/capillary dimensions
  • Designed for combiner applications with the SMARTSPLICER™
  • Ultrasonic Cleaner included

COMBINER LOADER™